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How IoT Can Be Used in Warehouse management

IoT Technology / By / Leave a Comment

With Advanced IoT Business solutions, Many industries have transitioned operational procedures from manual to digital. As the Sensors, Data storage, Internet, analytics become more agile, affordable, higher-quality, and better integrated. For example, learn about the numerous benefits of utilizing IoT solutions for warehouse management.

What is It and Who Uses It?

Effective Warehouse inventory management aims to organize and control the flow of products within a warehouse’s operations. such actions include

  • Receipting inbound assets
  • Tracking goods activity throughout the warehouse 
  • Managing the quality of products during storage
  • Making sure the couch racking or shelving is up to code

Warehouse management systems are tools that companies purchase and use to satisfy their distribution channels and supply chains when spreadsheet tracks just won’t cut it.

So, then, how Specifically do you implement IoT in Warehouse management? A Warehouse uses innovative Technology to automate methods and diminish labor costs. 

For example, IoT- Integrated RFID Tags can save large data volumes- much more than standard bar codes. When the warehouse executes radio frequency identification readers, up to two hundred tags can be scanned at once. The data gathered from RFID Tags saved in a cloud-based platform and automatically concocted and examined. Now, the manager can compactly see consolidated inventory data through a visual dashboard. Serial numbers, Sizes, Expiration dates, entrepreneurs, and many more goods components can be added to the dashboard without any manual input.

Battery-powered Sensors are another form of IoT Technology that can better warehouse performances-they allow managers to be more careful over the warehouse’s commodities. The warehouse’s Temperature, vibrations, humidity, and light motion can be tracked. therefore diminishing the cost of spoiled goods 

Challenges of Traditional Warehouse Inventory Management – And How IoT System Management Can Help

Various Challenges are intrinsic to traditional (manual) warehouse inventory management. However, IoT Solutions for warehouse management can drastically decrease the circumstances and make it easier to handle them.

Locating Inventory 

Identifying the exact location of every product in the warehouse should be very difficult-especially one with multiple floors. Therefore, IoT Warehouse Management provides for the tracking of products across all floors.

Monitoring 

Do you identify what is coming in and out of your warehouse? Are you projecting and maintaining order strictly? If not, IoT solutions for warehouse management can track product movement and use analytic models to foretell future demand.

Warehouse Space 

Is your inventory being stocked efficiently and in a manner that enables it to be picked off the racks quickly? Setting up the comprehensive storage system manually takes lots of trial and error. However, IoT-integrated systems can configure an excellent and dynamic layout with little effort on your behalf. 

Equipment Maintaining 

If your devices fail, you will have to deal with downtime that will not please your distributors. Luckily, IoT solutions for warehouse management can track the performance and condition of your equipment.

Storing Inventory

Is your warehouse at a maximum temperature for supporting the quality of heat-sensitive products? An IoT warehouse system can monitor temperatures and different environmental parameters, keeping you out of situations where food products drop their freshness.

Benefits of Using IoT for Warehouse Management

We have addressed the difficulties in IoT warehouse management can quiet – now it’s time to take a deeper look at its advantages. 

Reduced labor costs:

An average warehouse with 100 non-supervisory workers might spend up to $3.7 million per year in labor expenses – this adds up to an unusual 65% of their operating budget. However, when you use IoT-integrated warehouse management, you are trimming down the amount of time it takes to organize products, find products, map ideal layouts, check equipment for maintenance, and more. With the automation of tasks comes substantial cost savings. 

Space Utilization:

The average warehouse size is roughly 180,000 square feet. While this may seem vast, nearly half of warehouse managers have difficulty maintaining the space effectively. IoT warehouse management systems help the managers accommodate as many goods as possible with their space. Programs can track the entry and exit of goods and, thus, easily find vacant spots for the allocation of products. 

Real-time data sharing:

let’s say, for occurrence, that your IoT warehouse banks food products that must keep at a specific temperature range. If the warehouse atmosphere gets close to leaving that range, alerts sent to the manager can take preventative actions and evade product wastage. 

Global supply chain visibility:

About one-third of warehouses do not use sufficient data assistance methods. This means that they aren’t obtaining complete data on their market’s supply and demand. With the advanced analytics available in IoT warehouse management software, a manager can view the different logistics levels and take the market status into account when optimizing operations. When you incorporate IoT into your warehouse analytics, you can manage procurement, scheduling, and other procedures based on inventory stock levels.

Optimize Your IoT Smart Warehouse With Bridgethings 

The implementation of IoT in warehouse management systems enables managers to optimize methods and assignments under advanced analytics. As a result, the need for manual intervention has been reduced, and warehouses can fully optimize allotted space for goods. Furthermore, IoT sensors allow the quality maintenance of perishable goods. 

Bridgethings can assist you to deploy the most efficient software integrated with IoT devices of any kind to digitize various operations inside the warehouse facility, including real-time inventory tracking, workflow clarity, and demand prediction algorithms. If you’re ready to automate your warehouse processes and save time and resources, reach out to our team for a consultation.

Assuring Business Continuity using IoT – Remote Monitoring & Management

Industrial IoT, IoT Platform, IoT Technology / By / 3 Comments

COVID -19 has forced us into humanity’s biggest crisis. Although the viral threat has posed several obstacles, the world is combating it with courage and a practical approach to weeding the infection. Similarly, businesses worldwide are feeling pressure due to the current situation. They are finding ways to fight the temporary slowdown and distinct ways to handle the crisis.

As per PwC, about 80% of manufacturers assume that the pandemic will have an economic impact on their business. The research was done by the National Association of Manufacturers (NAM) recently. That is significantly higher than the 48% of cross-industry companies concerned about the same impact, based on CFO responses to a study by PwC. 

According to PwC, manufacturers are now reviewing their automation and contingency plans to face business during such times of difficulty. The Internet of Things (IoT) technology can support building powerful tools that can enable automation and remote management using the internet to stay connected to the IT, non-IT assets, and business operations of critical importance. 

In the contemporary situation of restricted people’s movements, supply chain encumbrances, and transportation disruptions, businesses are challenged with operations crises, especially those requiring humans to be on-site. IoT remote monitoring solutions can assist the challenge by handling repetitive tasks and using data to empower human intelligence anywhere, anytime, without being on-site.

The data from IoT solutions can play an immense role in tying the business mutually and managing the situation proactively for the operations and industry leaders. It can also help minimize losses that could be acquired due to disproportionate assets and enable the staff to stay updated on the operational spots without being on-site.

Remote Site/Asset Management to handle a crisis:

Why does a business need it?

Today, the word ‘remote’ has far more reason than at any time in the past. With social distancing and travel limitations in place, how can supervisors, administration heads, and industry leaders access their sites operating at various locations? The topic has been on everyone’s mind since things started getting severe. Daily technicians must also stay updated on the remote sites they have been assigned to and access data despite the physical distancing.

IoT Remote monitoring combines these dots and keeps the manufacturers updated on crisis planning and management.

COVID-19 has given us adequate reasons for businesses to understand the value of having access to data on fixed and moving physical assets from the comfort of home.

There are huge companies and facilities with a million dollars worth of assets located at various sites and require them to be up and running despite such challenges posed by a pandemic. 

For instance, let’s take huge telecom organizations requiring their cell towers to be operational at 100% uptime and efficiency. The solution can centralize these operations, access the far localities through constant and proactive monitoring, assist teams in scheduling maintenance on demand, and keep the managers on watch from the comfort of their homes. Similarly, a considerably different load pattern on the grid with commercial establishments shut down; however, the internal load is higher than ever because of the people staying at home. Power grid monitoring applications support proactive monitoring, instant anomaly reporting, and keeping teams prepared for discrepancies. This is a perfect case of how IoT can significantly regulate cities to become competent and ready for abnormal situations.

Furthermore, assuring the safety and protection of staff can also prove cost-effective because periodic maintenance drills now become maintenance on-demand. Similarly, proactive monitoring can help recognize breakage or shutdown. This can help avoid unnecessary downtime and losses due to it. 

Enterprise Continuity and digital transformation 

Companies must stay sustainable; despite the health crisis, organizations find ways to empower their staff through applications that can help them work from their home’s comfort and cater to customers’ demands even when the operations have gotten a bit challenging.

As far as established Business Continuity is concerned, most companies with IT operations in place are often equipped for remote support/working. All the staff has given essentials like e-mail ids, laptops, and cloud business suites to stay connected to their colleagues and customers. The problem arises for non-IT operations teams; how can they manage services that need humans to be present on-site? How are they combating the challenge of restricted movements? How is the section updated on asset health located miles away?

Purpose-built IoT Remote monitoring solutions can significantly help the business continuation needs of operations teams. Industries such as logistics for FMCG and essential goods are challenged with a limited workforce and a shortage of supply chain cohesiveness. Fortunately, these industries can leverage connected data and insights from the various IoT data points. With combined data, the supervisors and managers can proactively plan their operations with limited resources and be prepared for supply chain possibilities. In slight movements and cuts of supply from any specific region, the data-connected applications can help managers stay proactive, procure goods from other sources, and remain informed about sudden discrepancies during collections from one area to another. All this and more are due to staying connected using continuous data monitoring.

Also, in the case of managing large immovable assets such as HVAC, DGs, and other high industry machinery, how can facilities and admin teams stay proactive in preserving asset life cycle and engage in proactive maintenance activities while keeping the health and safety of their staff as a preference? This is where data intelligence can have a powerful impact on human intelligence! Remote site utilization driven by the Internet of Things can help teams scrap off the guesswork and move their services to digital and advanced forms so that technicians can automate the usual operations and step out only when required. This can be a vast spine for business continuity and disaster management for the organization and help make strategic moves that could benefit the business later.

This refers to operations managers at production units, facility managers at large buildings like airports and hospitals, etc., who can stay renewed on their remote works even during this lockdown period because of the leverage IoT has to offer from remote sites.

As white-collared operators stay connected to work and customers from their homes, IoT data and applications can enable field staff and blue-collared professionals to leverage data to stay connected and familiarized without stepping out. IoT, along with AI, automation, and remote management, can be a great tool to permit human intelligence and business operations with or without crisis!

To explore IoT Remote monitoring solutions for your business, write to info@bridgethings.com.

How Does HVAC Maintenance Impact Energy Savings

Energy Management / By / 2 Comments

Have you observed an increase in your HVAC costs? ACCORDING TO THE DEPARTMENT OF ENERGY, while HVAC energy usage did not itemize on utility charges, most buildings spend approximately thirty-eight percent of their total energy usage on heating and cooling payments. The rest of the energy usage divides into lights, security, running mechanical equipment, like elevators and escalators, and running computers and office equipment. Therefore, when you see an unexpected rise in your energy usage and your bill, it’s reasonable to believe it’s due to your HVAC system not running efficiently, and the number one reason HVAC systems fail to run efficiently is lack of maintenance. In other words, your lack of HVAC maintenance negatively reshapes your energy savings and bottom line.

Why Companies Should Perform Preventative Maintenance

Instead of reactive maintenance, businesses should be performing preventative care, which is regular maintenance that operates according to a schedule. The essential type of preventive maintenance is reconstructing the air filters regularly and scheduling HVAC inspections twice a year with an HVAC contractor, like BridgeThings, serving India-wide. Maintenance reviews secure coolant levels are optimal, all the components are operating within factory specs, and all the wiring is in good condition and supplies the correct amount of voltage to the unit. It can also involve cleaning the interior and exterior of the company and performing duct cleaning, which removed dust and debris from inside the ducts that can contribute to indoor allergy symptoms and poor air quality. If obstacles find during these inspections, like leaking coils, improperly calibrated and programmed thermostats, and fans that aren’t functioning, they can repairs promptly so that the useful life of the HVAC system isn’t affected and the unit continues to function optimally.

It estimates that organizations and industries that perform HVAC maintenance regularly lower their overall energy usage by between 10 and 20 percent, which indicates you’ll save money on your monthly operational costs and improve your profitability. 

HVAC Maintenance for Energy Savings

Implementing HVAC maintenance to deliver maximum energy savings is possible, and it’s almost easy to get started. The primary action is deciding to move from reactive maintenance to preventative maintenance.

1.Research Your HVAC Repair Bills

In some situations, you may have a problem convincing the building owner or HOA that a preventative maintenance program is required. If you disbelieve this will be a problem, you can examine all your past HVAC repairing bills and sum up the totals for the last 12 or 24 months. There’s a good chance that if you used that same amount of money into a preventative maintenance plan, you’d see a reduction in costs over the course of the coming 12 months, especially when you think that a lack of maintenance can lead to the need to replace your commercial HVAC unit completely.

2.Discover the last time the HVAC system was inspected

It’s essential to discover when the last review has happened on your HVAC system. If the answer is greater than 12 months ago, the last time it broke or never, your unit is overdue for a professional review. If you’re not sure about commercial HVAC maintenance, take a walk through your building. Are some rooms freezing while others are hot? Have your indoor allergy symptoms raised? Does your building feel muggy even when the HVAC system is running? These are all signs that your HVAC unit isn’t operating efficiently.

3.Make Some Basic Maintenance

There are specific duties to be performed by maintenance staff. These involve changing the air filter once a month, keeping the outside of the HVAC unit clean by removing garbage, twigs, and visible debris and checking the unit for holes, and looking for puddles around the unit. These essential duties can improve the efficiency of your HVAC system by assuring proper airflow around and through the system and by finding leaks promptly so that an experienced HVAC technician can investigate them. 

4.Design an HVAC Maintenance Plan

Next, build a preventative HVAC maintenance plan. This program will include things that should be done daily, weekly, monthly, quarterly, and yearly. For example, daily responsibilities would involve monitoring the system and scanning for parameters that are outside the normal range of operation. BAS systems help with these tasks. Seasonal tasks involve replacing the air filter and scheduling an HVAC tune-up or inspection to check for obstacles with the system, like a dirty chiller or cooling tower and leaking coils. These tasks may also include adding additives to the chiller water to inhibit pathogen growth and corrosion.

Improving HVAC Efficiency with Maintenance from BridgeThings

Here at BridgeThings, we can assist you on improving the energy efficiency of your HVAC unit with preventative maintenance that includes examining all the critical components of your rooftop unit, cleaning the interior and exterior of the business, and assuring that all your thermostats are set correctly. We can also design and install custom BAS systems to help you manage your heating, cooling, and ventilation equipment more efficiently.

To learn more about how we can help you save energy with HVAC maintenance and schedule an HVAC inspection, give us a call at 9948078292

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